Mobile Cleaning Recovery Recycle System Vehicle (MCRRS)

Mobile Cleaning Recovery Recycle System (MCRRS) vehicle
Flight Deck Maintenance System

Unprecedented Cleaning Performance for Aircraft Carrier Operations

The Triverus MCRRS was developed in partnership with the Naval Surface Warfare Center Carderock to restore the coefficient of friction on aircraft carrier non-skid coated surfaces — a mission-critical requirement that directly affects safe flight operations. Through SBIR partnership with the U.S. Navy’s Office of Naval Research, the MCRRS uses the patented Clean Loop® closed-cycle process to clean, recover, and recycle water continuously throughout a full cleaning shift.

The MCRRS achieves cleaning rates of 5,000–20,000 ft²/hr and classifies recovered solids from 1/4 inch down to 5 microns — capturing material that conventional methods leave behind. It drastically reduces wastewater generation and disposal volume compared to manual SCRUBEX methods, making it both operationally superior and environmentally responsible.

Technical Specifications

MCRRS Specification Sheet

Platform
Triverus MVP-10k
Cleaning Rate
15,000 ft² / hr
Solids Classification
1/4″ to 5μ nominal
Wheelbase
74″
Turning Radius
14′
GVWR
14,530 lbs
Engine
Cummins QSB4.5
Engine Output
165 HP / 460 ft-lb @ 2,200 RPM
Fuel Types
Diesel · JP-5 · BioDiesel B5
Emissions
EPA Tier III
Fuel Capacity
45 Gallons
Steering Modes
3 (including crab steer)
Work Speed
0–1 MPH
Transit Speed
0–10 MPH
Hydraulics
Sauer Danfoss
Electrical
24V / 70A
Water Process
Triverus Clean Loop® technology
Developed With
Naval Surface Warfare Center Carderock

Coefficient of Friction Test Results

Test Condition COF Before COF After
USS Bataan — Deteriorated + Oil/Grease Stained Non-Skid 0.47 0.74
Lab — Overnight Hydraulic Oil Spill on Non-Skid 0.304 1.146

CVN 69 Norfolk, VA, August 2006. Testing per NAVSEA requirements.

Key Capabilities

Continuous water recovery and reuse via Clean Loop®
Solids classification from 1/4″ coarse down to 5 microns
3 steering modes including crab steer
14-foot turning radius for flight deck maneuverability
Quick Engine Change (QEC) for power plant redundancy
Compatible with Diesel, JP-5, and BioDiesel B5
Developed with Naval Surface Warfare Center Carderock (SBIR)
MCRRS vehicle large format
Proprietary Technology

Clean Loop®: Continuous Water Recovery and Reuse

Traditional flight deck cleaning methods generate large volumes of wastewater that must be collected and disposed of — a significant logistical burden aboard ship. The MCRRS eliminates this bottleneck through the Clean Loop® process: pressurized water is sprayed onto the surface, recovered along with contaminants, classified through a series of solids separation stages, and returned to the spray system for continued cleaning.

Closed-loop process reuses water for an entire cleaning shift
Solids classification from 1/4″ coarse down to 5-micron fine particles
Produces concentrated waste streams for reduced disposal volume
Eliminates salt water rinse requirements
Clean in-port operation with no environmental discharge
Drastically reduces wastewater volume vs. SCRUBEX methods
MCRRS vehicle on flight deck
Surface Performance

Proven to Restore Coefficient of Friction on Non-Skid Surfaces

Non-skid coatings on aircraft carrier flight decks degrade over time from aircraft exhaust, hydraulic fluid, oil, and JP-5 contamination. Reduced coefficient of friction directly threatens aircraft and personnel safety. The MCRRS is the only mobile cleaning system validated to restore COF on deteriorated and contaminated non-skid to safe operating levels in a single pass — without damaging the underlying coating.

Restores COF from 0.47 to 0.74 on deteriorated oil-stained non-skid (USS Bataan)
Restores COF from 0.304 to 1.146 after hydraulic oil spill (laboratory)
FOD effective — captures magnetic material and pad-eye contaminants
Preserves in-service non-skid life, reducing costly coating replacement
Cleaning effectiveness exceeds existing methods for contaminant capture
Aircraft carrier flight deck cleaning operations
Naval Operations

Designed for the Demands of Shipboard Flight Operations

The MCRRS was purpose-engineered to meet the operational constraints of active aircraft carrier duty — maneuvering on the flight deck, compatibility with shipboard fuels (JP-5), and in-port cleaning without environmental discharge. Its 14-foot turning radius and three steering modes allow it to navigate the complex geometry of a flight deck while maintaining full cleaning effectiveness.

Maintains operational readiness during flight operations
Retains core non-skid functionality between cleaning cycles
Preserves in-service non-skid life for corrosion and cost abatement
Operates on Diesel, JP-5, and BioDiesel B5
Cleans in-port without environmental discharge
14-foot turning radius for flight deck maneuverability
Integrated lifting points for shipboard deck handling
Triverus DoD-cleared facility
Long-Lifecycle Design

Military-Grade Engineering for Mission-Critical Reliability

The MCRRS is built to military long-lifecycle conventions rather than commercial COTS standards. Stainless components, high safety factors, and durable construction ensure serviceability in demanding shipboard environments. The Quick Engine Change (QEC) system allows plug-and-play power plant replacement — swapping the engine without specialized tooling for maximum operational availability.

Quick Engine Change (QEC) — plug-and-play power plant replacement
Stainless components throughout for corrosion resistance
Built to long-lifecycle military conventions vs. COTS
Integrated lifting points eliminate need for improvised rigging
High factors of safety in structural design
Developed with Naval Surface Warfare Center Carderock (SBIR)

MCRRS in Action

MCRRS flight deck cleaning demonstration — Naval Surface Warfare Center Carderock
MCRRS
MCRRS flight deck cleaning demonstration — Naval Surface Warfare Center Carderock
MCRRS
MCRRS flight deck cleaning demonstration — Naval Surface Warfare Center Carderock
MCRRS
MCRRS flight deck cleaning demonstration — Naval Surface Warfare Center Carderock

Frequently Asked Questions

How does the MCRRS compare to manual SCRUBEX methods for flight deck cleaning?

The MCRRS significantly outperforms SCRUBEX in both cleaning effectiveness and operational efficiency. While SCRUBEX relies on manual labor and generates large wastewater volumes requiring separate collection and disposal, the MCRRS uses the Clean Loop® process to reuse water throughout an entire cleaning shift and concentrates waste into a smaller solid fraction for reduced disposal volume.

What coefficient of friction improvement can be expected after MCRRS cleaning?

COF improvement depends on initial surface condition and contamination type. In validated testing on the USS Bataan, deteriorated and oil/grease stained non-skid was cleaned from COF 0.47 to 0.74. In laboratory testing simulating an overnight hydraulic oil spill, COF was restored from 0.304 to 1.146. Results vary based on non-skid condition, contamination level, and cleaning parameters.

Is the MCRRS available for non-military applications such as airport hangars?

Yes. The underlying Triverus high-pressure water spray and closed-loop recovery technology translates directly to commercial aviation, industrial, and municipal applications. Triverus designs purpose-built vehicles for different market sectors — contact Triverus to discuss configuration options for non-military applications.

How does Clean Loop® reduce wastewater disposal requirements aboard ships?

The Clean Loop® process filters recovered water through solids classification stages from 1/4 inch down to 5 microns, returning clarified water to the spray system. This allows the MCRRS to clean for an entire shift on a single water load. Waste is concentrated into a smaller volume of solid material rather than large volumes of contaminated wastewater — significantly reducing the disposal footprint.

What maintenance does the MCRRS require between cleaning shifts?

The MCRRS includes an integrated HMI/control system providing visual feedback of operating parameters. Between shifts, the solids classification system should be checked and cleared as needed. The removable solids tray empties without specialized tools. The Quick Engine Change design enables engine-level maintenance without extended downtime. Refer to the MCRRS maintenance manual for full service intervals.

Get In Touch

Request MCRRS Information or a Quote

Contact Triverus